Full Turnkey PCB Assembly Services
From Concept to Finished Product: One Partner, Zero Headaches.
DuxPCB provides an end-to-end Turnkey Assembly solution that integrates PCB fabrication, component procurement, and SMT assembly into a single, streamlined workflow.
By consolidating the supply chain, we eliminate the communication gaps and logistics delays that occur when managing separate PCB vendors and assembly houses. Whether you need 5 prototype boards in 48 hours or 10,000 units for mass production, DuxPCB acts as your centralized manufacturing department.
Turnkey Capability Matrix
We have optimized our equipment to handle complex, high-density designs. Please refer to the specifications below to verify if your design fits our process capabilities.
| Category |
Specification Item |
DuxPCB Capability |
| Assembly Capacity |
Daily Output |
4,000,000 points (SMT) / 500,000 points (DIP) |
| |
Turnaround Time |
Prototype: 24-72 Hours / Mass Production: 5-15 Days |
| |
Order Volume |
1 piece to 100,000+ pieces |
| Component Handling |
Min Passive Size |
01005 (0402 Metric), 0201, 0402 |
| |
IC Packages |
BGA, Micro-BGA, QFN, LGA, CSP, SOP, TSOP, PLCC |
| |
Complex Parts |
POP (Package on Package), WLCSP, Press-Fit Connectors |
| |
Max Component Height |
25mm (Standard) / Higher upon review |
| |
BGA Pitch |
Min 0.25mm (Requires X-Ray Inspection) |
| PCB Capabilities |
Board Types |
Rigid (FR4), Flex (FPC), Rigid-Flex, Metal Core (MCPCB), Rogers/RF |
| |
Max Board Size |
500mm x 450mm (Larger sizes available via review) |
| |
Board Thickness |
0.2mm to 4.0mm |
| |
Surface Finish |
ENIG, HASL, OSP, Immersion Silver/Tin, Hard Gold |
| Process Tech |
Solder Type |
Lead-Free (RoHS), Leaded (Military/Avionics), No-Clean |
| |
Stencil |
Laser-cut Stainless Steel (Nano-coating available) |
| |
Conformal Coating |
Acrylic, Silicone, Polyurethane (Automated Spraying) |
| Testing & Quality |
Inspection Methods |
AOI (100%), X-Ray (for BGA/QFN), First Article Inspection (FAI) |
| |
Functional Test (FCT) |
Custom fixture support, Firmware Programming (IC Burning) |
| |
Quality Standard |
IPC-A-610 Class 2 (Standard) / Class 3 (Optional) |
| Data Requirements |
File Formats |
Gerber (RS-274X), ODB++, BOM (xls/csv), Pick & Place (XY Data) |
Why Choose DuxPCB Turnkey Service?
Traditional turnkey services often hide the source of components to cut costs. We take a different approach based on Transparency and Engineering Validation.
1. Transparent Sourcing Policy
The integrity of the final product depends entirely on the components.
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Authorized Channels: We procure strictly from Digi-Key, Mouser, Arrow, Avnet, and Future Electronics.
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Traceability: Original purchase invoices and Certificates of Compliance (CoC) are available for audit.
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Zero-Substitution: We never replace a designated component with a "cheaper equivalent" without your written approval.
2. Parallel Processing Strategy
To shorten lead times, we initiate PCB fabrication and laser stencil creation immediately after the EQ (Engineering Question) phase is cleared. While components are being shipped from distributors to our facility, the bare boards are already in production. This parallel workflow reduces the total project timeline by 3-5 days compared to sequential processing.
3. Pre-Production DFM & BOM Check
A Turnkey order is often the first time a design is built. Our CAM engineers perform a "Sanity Check" before procurement:
The Turnkey Workflow
We manage the complexity so you don't have to.
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Quote: Submit Gerber, BOM, and Pick & Place files. We provide a consolidated price (PCB + Parts + Assembly).
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Procurement: We purchase components and manage logistics. Incoming Quality Control (IQC) verifies all parts upon arrival.
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Fabrication: Bare PCBs are manufactured and electrically tested.
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Assembly: Solder paste printing, pick & place, reflow soldering, and AOI inspection.
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Validation: X-Ray inspection for BGAs and functional testing (if requested).
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Delivery: Finished boards are packed in ESD shielding bags and shipped to your door.
Get Your Turnkey Quote Today
Stop managing spreadsheets and chasing multiple tracking numbers.
Send your design files to DuxPCB. Our team will analyze your BOM and layout to provide a comprehensive, risk-free quotation within 24 hours.
